Health and Safety Consulting

A sinter plant, whether old or modern, has some inherent safety risk. The most common risks include moving machinery, hot surfaces and hot sinter, electrical hazard, gas hazard, etc. As sinter plant handles powdery substances, there is risk of fugitive dust, spillages from various machinery and conveyor belts, and so on. Therefore, closeness of man and machine is unavoidable in day to day operation. It calls for a systematic and planned activity to make the area safe, free of hazards and mistake proofing. We provide help in ensuring the above by implementing the best practices from all such hazardous operation in sinter plants. We provide consultancy by improving

  • Behavioral safety
  • Organization safety
  • Protection of People and Machinery
  • Hazard Identification
  • Risk Management

Environmental & Sustainability Consulting

The biggest challenge faced by any sinter plant is to maintain the Environmental norms. These are statutory requirement and compliance to the limits set by Government is mandatory. However, the task is not easy because of the nature of operation and processes. The most common challenge is to maintain the limit for Suspended Particulate Matter (SPM). Usually sinter plants use ESP or Bag Filter or a combination of both to meet this challenge. The other environmental norms include Sox, NOx, Toxic gases like the Dioxins and Furans. Our team is capable of suggesting the best methods, operation and maintenance philosophy to tackle each of the above problems. Our consultation will include the following challenges:

  • Reduction of SPM
  • Reduction of CO2 emission
  • Reduction of other toxic emission
  • Sustainable Operation Management
  • Cost optimization

Commissioning and Supervision

Time to time any plant comes across a major modification in a sinter plant or commissioning of a new sintering unit. Our team of experts are experienced in all such cases. We can help you in planning of activities and provide on-site supervision during execution of any such project. Our consultancy will include the following (however we do not provide engineering solution):

  • Commissioning a New Sinter Plant – green field & brown field
  • stabilizing after major modification
  • Planning and Supervision of Major Shutdown